These instructions are for the replacement of the Tilmor Plastic Winder Tensioner Pulley.
Remove the tension from the belt by adjusting the tensioner (A) to the lowest position (B).
Remove the seven 1/4” bolts (D) and the seven 1/4” flat washers (E) around the outside perimeter and remove the pulley cover (C).
Remove the belt from the pulleys.
To remove the tensioner pulley (F), remove the 3/8” bolt (G) secured in place by the 3/8” locking flange nut.
Remove the pulley and discard.
Place a 3/8” washer on the 3/8” bolt, followed by the new idler pulley and another 3/8” washer.
Install the pulley onto the tensioner pulley mount in the center mounting hole (H).
Secure the new tensioner pulley in place using a 3/8” locking flange nut. Torque the 3/8” bolt to 35 ft-lbs (47 Nm).
Ensure that the tensioner pulley is in line with the idler pulley and the reel drive pulley.
Install the belt, by routing the belt around the pulleys.
Set the belt tension as required by adjusting the tension adjustment lever.
Install the pulley cover (C). Torque the seven 1/4” bolts (D) with 1/4" flat washers (E) to 100 in-lbs (11 Nm).