These instructions are for the replacement of the Tilmor Plastic Winder Idler Pulley.
Remove the tension from the belt by adjusting the tensioner (A) to the lowest position (B).
Remove the seven 1/4” bolts (D) and the seven 1/4” flat washers (E) around the outside perimeter and remove the pulley cover (C).
Remove the belt from the pulleys.
To remove the idler pulley (E), remove the 3/8” bolt (F) secured in place by the 3/8” locking flange nut.
Remove and discard the idler pulley.
Place a 3/8” washer on the 3/8” bolt, followed by the new idler pulley and another 3/8” washer.
Install the pulley onto the pulley mount in the center mounting hole (G).
Secure the new idler pulley in place using a 3/8” locking flange nut. Torque the 3/8” bolt to 35 ft-lbs (47 Nm).
Ensure that the idler pulley is in line with the tensioner pulley and the reel drive pulley.
Install the belt, by routing the belt around the pulleys.
Set the belt tension as required by adjusting the tension adjustment lever.
Reinstall the pulley cover (C). Torque the seven 1/4” bolts (D) and 1/4" flat washers (E) to 100 in-lbs (11 Nm).